HPQ Silicon Inc. (“HPQ” or the “Company”) (TSX-V: HPQ)
(OTCQB: HPQFF) (FRA: O08), a technology company
specializing in green engineering of silica and silicon-based
materials, is pleased to update shareholders on the advancement of
its Fumed Silica Reactor (FSR) Pilot Plant project.
Further to our February 6th, 2024 release, HPQ Silicon’s wholly
owned subsidiary, HPQ Silica Polvere Inc. (HPQ Polvere), received
notification from its technology provider and equipment supplier,
PyroGenesis Canada Inc. (TSX: PYR) (OTCQX: PYRGF)
(FRA: 8PY) (PyroGenesis), that all the materials needed for
the Fumed Silica Reactor (FSR) Pilot Plant project have been
received.
HPQ’S FUMED SILICA REACTOR PILOT PROJECT: VALIDATING
COMMERCIAL POTENTIAL OF THE TECH
Now that all major equipment’s needed have been received, the 50
tonnes per year (TPY) FSR pilot plant now moves to the final
fabrication and assembly phase; with a scheduled commissioning in
Q2 2024.
“Having successfully achieved the following key
milestones:
-
Made commercial grade Fume Silica directly from quartz at lab scale
using HPQ FSR technology (May 17th, 2023, release),
-
Attracted the interest of major industry players that signed 3
party NDA’S [1] to test our material characteristics (May 25th,
2023, August 24th, 2023, September 14th, 2023, and October 18th,
2023, releases),
-
Received independent third-party confirmation that we made
commercial grade Fume Silica directly from quartz at lab scale
using HPQ FRS technology (November 8, 2023, release),
-
Completed an internal technical and economic study that indicated
HPQ FSR’s robust potential at commercial scale (January 10th, 2024,
release) and
-
Attracted the interest of an industrial group to explore the
potential of creating a commercial FSR 1,000 TPT plant joint
venture (January 31st, 2024, release).
We are about to start the most exciting part of the project,
validating, at a pilot plant scale, our substantial, unique, and
proprietary advantages, the ability to manufacture commercial-grade
Fumed Silica directly from quartz in one step for significantly
less than all traditional manufacturers,” stated Mr. Bernard
Tourillon, President and CEO. “With commissioning scheduled to
commence in Q2 2024, the time for third parties showing strong
interest in our tech to stay on the sideline is getting
shorter.”
A RECAP OF HPQ POLVERE'S DISRUPTIVE
ADVANTAGES
The table below clearly illustrates the numerous disruptive
advantages of HPQ Polvere's Fumed Silica Reactor (FSR) compared to
traditional Fumed Silica Manufacturing.
Table 1) HPQ Polvere's FSR compared to
traditional Fumed Silica Manufacturing.
"In emphasizing the significance of the upcoming
pilot plant phase,” Mr. Tourillon expressed, “One of the additional
advantages is that we fully expect to further validate these
numbers and improve them. This underscores our commitment to
ongoing refinement and optimization as we move forward in the
project.”
THE PILOT PLANT
The construction of the FSR pilot plant is set to take place in
a dedicated space within PyroGenesis’ facilities, featuring
tailor-made infrastructure to address the pilot plant’s distinctive
ventilation, safety, and access needs. An allocated 4,000 sq ft
facility, with a height allowance of 30 feet, has been designated
to accommodate the pilot plant, which boasts an approximate layout
footprint of 50ft by 30ft.
“We are rapidly moving forward with the fumed silica reactor
pilot plant construction, as we recognize that numerous industries
will benefit from what we believe is a truly innovative approach to
producing one of the most in-demand materials”, said Mr. P. Peter
Pascali, CEO and President of PyroGenesis. “Conventional fumed
silica processes, which rely on silicon metal (Si) as raw material,
not only have a significant carbon footprint of around 9.5 tonnes
of CO2 equivalent per tonne of fumed silica, but also present
complex process challenges which include, but are not limited to,
using hazardous materials.[8] The technology developed by
PyroGenesis for HPQ Polvere is designed to offer significant
economic and environmental advantages over conventional
manufacturers – improving profitability, but also reducing the
environmental footprint and reducing the harmful chemicals
associated with traditional fumed silica production.”
REFERENCE SOURCES
[1] |
|
PyroGenesis
participation in the NDA agreements is done at HPQ's express
request. |
[2] |
|
Traditional Fumed Silica manufacturing involves a complex
three-step process. Step 1: Conversion of Quartz to Silicon Metal
(Si), with an average Capex of around US$9.38 per kilogram of
annual capacity (for reference, the PCC BakkiSilicon Plant in
Iceland cost US$300 million for an annual capacity of 32,000
tonnes). Step 2: Conversion of Si to Silicon Tetrachloride (SiCl4),
with an average Capex of approximately US$125.00 per kilogram of
annual capacity (e.g., Wacker Chemie AG Polysilicon's US production
plant cost US$2.5 billion for an annual capacity of 20,000 tonnes).
Step 3: Burning Silicon Tetrachloride (SiCl4) with Hydrogen and
Oxygen to produce Fumed Silica (SiO2), incurring an average Capex
of around US$11.54 per kilogram of annual capacity (Wacker Chemie
AG's US Fumed Silica plant cost US$150 million for an annual
capacity of 20,000 tonnes). The combined Capex for these three
steps averages at US$145.92 per kilogram of annual capacity.
According to a rough order of magnitude study by PyroGenesis, our
one-step process for making Fumed Silica is estimated to have an
average Capex per kilogram of annual capacity between US$9.00 and
US$10.00, which is approximately 93% less than traditional
processes. |
[3] |
|
Frischknecht, Rolf, et al. "Life cycle inventories and life
cycle assessment of photovoltaic systems." International
Energy Agency (IEA) PVPS Task 12 (2020). |
[4] |
|
PyroGenesis Canada Inc. |
[5] |
|
Average EBITDA margins of 20% are derived from two sources,
with Link #1 leading to Source #1 and Link #2 leading to Source #2
(Specialty Additives division). Management has calculated the
EBITDA margins for the Fumed Silica Reactor (FSR) based on data
derived from third party sources and publicly available
information. These figures will be updated upon completion of the
pilot testing phase. The 5% range in HPQ Polvere's EBITDA margins
considers PyroGenesis' option to convert its 10% royalties into a
50% ownership stake in HPQ Polvere's remaining equity. |
[6] |
|
The 1 Kg eq of CO2 per Kg of Fumed Silica is based on Hydro
Quebec data that indicate in Quebec 1.3 g of CO2
are generated eq per KWh. While the 2.5 is based on the Canadian
average for electricity generation carbon intensity of 150 g per
KWh. |
[7] |
|
The Wall Street Journal article, April 18, 2023, “World’s First
Carbon Import Tax Approved by EU Lawmakers” |
[8] |
|
2012 – Executive summary: “SILICON-CHEMISTRY CARBON BALANCE, AN
ASSESSMENT OF GREENHOUSE GAS EMISSIONS AND REDUCTIONS”, Covering
the Production, Use and End-of-Life of Silicones, Siloxanes and
Silane Products in Europe, North America, and Japan. [Pages 20 to
21] (Commissioned by Global Silicones Council, Centre Européen des
Silicones, Silicones Environmental, Health and Safety Council of
North America Silicone Industry Association of Japan). |
|
About PyroGenesis Canada Inc.
PyroGenesis Canada Inc., a high-tech company, is
a leader in the design, development, manufacture and
commercialization of advanced plasma processes and sustainable
solutions which reduce greenhouse gases (GHG) and are economically
attractive alternatives to conventional “dirty” processes.
PyroGenesis has created proprietary, patented, and advanced plasma
technologies that are being vetted and adopted by multiple
multibillion dollar industry leaders in three massive markets: iron
ore pelletization, aluminum, waste management, and additive
manufacturing. With a team of experienced engineers, scientists and
technicians working out of its Montreal office, and its 3,800 m2
and 2,940 m2 R&D and manufacturing facilities, PyroGenesis
maintains its competitive advantage by remaining at the forefront
of technology development and commercialization. The operations are
ISO 9001:2015 and AS9100D certified, having been ISO certified
since 1997. For more information, please visit:
www.pyrogenesis.com
About HPQ Silicon
HPQ Silicon Inc. (TSX-V: HPQ) is a
Quebec-based TSX Venture Exchange Tier 1 Industrial Issuer.
HPQ is developing, with the support of
world-class technology partners PyroGenesis Canada Inc. and
NOVACIUM SAS, new green processes crucial to make the critical
materials needed to reach net zero emissions.
HPQ activities are centred around the following
four (4) pillars:
1) Becoming a green
low-cost (Capex and Opex) manufacturer of Fumed Silica using the
FUMED SILICA REACTOR, a proprietary technology
owned by HPQ being developed for HPQ by PyroGenesis.
2) Becoming a
producer of silicon-based anode materials for battery applications
with the assistance of NOVACIUM SAS.
3) HPQ SILICON
affiliate NOVACIUM SAS is developing a low carbon, chemical base on
demand and high-pressure autonomous hydrogen production system.
4) Becoming a zero
CO2 low-cost (Capex and Opex) producer of High Purity Silicon (2N+
to 4N) using our PUREVAP™ “Quartz
Reduction Reactors” (QRR), a proprietary technology owned
by HPQ being developed for HPQ by PyroGenesis.
For more information, please visit HPQ Silicon
web site.
Disclaimers:
This press release contains certain
forward-looking statements, including, without limitation,
statements containing the words "may", "plan", "will", "estimate",
"continue", "anticipate", "intend", "expect", "in the process" and
other similar expressions which constitute "forward-looking
information" within the meaning of applicable securities laws.
Forward-looking statements reflect the Company's current
expectation and assumptions and are subject to a number of risks
and uncertainties that could cause actual results to differ
materially from those anticipated. These forward-looking statements
involve risks and uncertainties including, but not limited to, our
expectations regarding the acceptance of our products by the
market, our strategy to develop new products and enhance the
capabilities of existing products, our strategy with respect to
research and development, the impact of competitive products and
pricing, new product development, and uncertainties related to the
regulatory approval process. Such statements reflect the current
views of the Company with respect to future events and are subject
to certain risks and uncertainties and other risks detailed from
time-to-time in the Company's ongoing filings with the security’s
regulatory authorities, which filings can be found at
www.sedar.com. Actual results, events, and performance may differ
materially. Readers are cautioned not to place undue reliance on
these forward-looking statements. The Company undertakes no
obligation to publicly update or revise any forward-looking
statements either as a result of new information, future events or
otherwise, except as required by applicable securities laws.
Neither the TSX Venture Exchange nor its
Regulation Services Provider (as that term is defined in the
policies of the TSX Venture Exchange) accepts responsibility for
the adequacy or accuracy of this release.
This News Release is available on the
company's CEO Verified Discussion Forum, a moderated social
media platform that enables civilized discussion and Q&A
between Management and Shareholders.
Source: HPQ Silicon Inc.For further
information contact: Bernard J. Tourillon, Chairman,
President, and CEO Tel +1 (514) 846-3271Patrick Levasseur, Director
Tel: +1 (514) 262-9239Email: Info@hpqsilicon.com
A photo accompanying this announcement is available at
https://www.globenewswire.com/NewsRoom/AttachmentNg/7693b887-665f-441e-976f-dd2d6b62770c
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