Timken Technology Helps Customer Avert Nine Unscheduled Plant Shutdowns
18 Luglio 2007 - 3:48PM
Business Wire
The Timken Company (NYSE:TKR) announced today that use of the
Timken� StatusCheck� wireless condition monitoring system enabled
ACP Manufacturing Co. LLC to realize a savings of more than $1
million by avoiding unscheduled downtime in the first 10 months of
using the system. ACP, which manufactures automotive suspension
parts such as control arms and steering knuckles, used Timken�s
wireless monitoring system to avert unplanned shutdowns at a
10-year-old plant in Lawrence Township, Pa. The StatusCheck system
is designed to detect and monitor excessive levels of vibration and
temperature in bearings, gearboxes, electric motors and other
industrial machines. The system monitors equipment and transmits
electronic warnings of maintenance issues that could cause
machinery to malfunction. "StatusCheck has helped us significantly
improve our operating efficiency, and the impact on our
profitability is clear," said Robert Harter, vice president of
manufacturing for ACP, a wholly owned subsidiary of Hitachi Metals
America Ltd. "We are so pleased with the results of using
StatusCheck that our owner, Hitachi Metals America, is considering
installing it in its other plants in the United States." ACP
installed the StatusCheck system to monitor pollution control
equipment in the plant's bag-house area in July 2006. The equipment
is critical to maintaining compliance with environmental
regulations. "We have been able to identify nine 'saves' of a plant
shutdown and two of a manufacturing line in the first 10 months of
our use of StatusCheck," said Rodney Reed, the plant's maintenance
manager. ACP defines "saves" as incidents when a problem was
averted before it could cause unscheduled downtime. The StatusCheck
alerts enabled ACP to schedule maintenance at a time when it did
not disrupt the manufacturing cycle. Additionally, ACP has been
using Timken's hand-held bearing testers to verify proper
installation and lubrication of bearings on individual machines.
That equipment has saved ACP approximately 700 hours and counting,"
Reed said. "We're letting the technology guide us to what we need
to do to maintain our equipment and prevent downtime." �For several
years now, ACP has been working with Kaman Industrial Technologies
to help identify ways to improve production and reduce costs,� said
Bob Tuton, Kaman Professional Account Manager. �When they asked for
Kaman's assistance, we helped Timken introduce them to StatusCheck
as a resource that could aid them in reaching their goal. Today,
ACP's success is a tremendous example of two companies working
together for the benefit of the customer.� Daniel Szoch, product
manager for Timken, said helping customers maximize equipment
uptime drives Timken's innovation and development of new products.
"Wireless monitoring is relatively new and part of our growing
product offering aimed at improving customer performance. Clearly,
this investment paid off for ACP, and when our customers benefit,
so do we." About ACP Manufacturing Co. LLC ACP Manufacturing Co.
LLC, located in Lawrence Township, Pennsylvania, is a
state-of-the-art metal casting facility dedicated to producing
world class quality ductile iron. Products include steering
knuckles, spindles, control arms, trailing arms, links suspension
and engine-related bracketry. ACP, or Automotive Casting Products,
is a wholly owned subsidiary of Hitachi Metals America Ltd. Now
entering its fourth decade of operations in the United States,
Hitachi Metals' main business lines are castings, steel-related
products, magnetic products and electronic materials. Manufactured
primarily in the United States with some portion supplied from
overseas facilities, these products are sold mainly to the
automotive, steel, telecommunications, computer and consumer
products industries. Hitachi is a wholly owned subsidiary of
Tokyo-based Hitachi Metals Ltd. About Kaman Industrial Technologies
Kaman Industrial Technologies is a subsidiary of Kaman Corp.
(NASDAQ:KAMN) of Bloomfield, Conn., which conducts business in the
aerospace, industrial distribution and music markets. Kaman
Industrial Technologies provides products and high value-added
technical services from nearly 200 locations to customers in
virtually every North American industry. Based in Windsor, Conn.,
the company offers more than one million individual items in seven
product categories: bearings, power transmission,
electrical/electronic drive, fluid power, material handling, linear
motion and accessory items. For more information, visit
www.kamandirect.com. About The Timken Company The Timken Company
(NYSE: TKR, http://www.timken.com) keeps the world turning, with
innovative friction management and power transmission products and
services, enabling our customers to perform faster and more
efficiently. With sales of $5.0 billion in 2006, operations in 26
countries and approximately 25,000 employees, Timken is Where You
Turn� for better performance.
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